thermal spray ancillary, thermal spray equipment, spray coating tools, industrial spray systems, ancillary units for thermal spraying, feeders, chillers, dust collectors, spray control systems

Consistent, high-quality coatings depend on spray conditions being optimal at all times. Accuraspray 4.0 is a precise, reliable and affordable sensor that is easy to install, monitors all spray processes and brings built-in industrial intelligence to the shop floor.

MONITOR WHAT REALLY MATTERS

• Particle temperature

• Particle velocity

• Process stability

• Substrate temperature

• Plume angle & width

• Plume intensity

Key Capabilities & Supported Processes

01 - Be consistent every run: Quicker spray parameter development, longer consumable lifetime, and better coating reproducibility (Cpk and Ppk).
02 - Spray more efficiently: More accurate coating thickness forecasting, fewer test coupons required, and significantly greater deposit efficiency (DE).
03 - One sensor, every process: Fully compatible with Wire-arc and flame spray, Air plasma spray (APS), HVOF and HVAF, as well as Suspension plasma spray (SPS).

Operators can react and readjust before the process leaves its green window, in manual or automatic mode. The NIST-traceable sensor head characterizes all thermal spray processes, including suspensions.

PERFORMANCE DATA

Technical Specifications

MEASUREMENT RANGES
Particle temperature	1000°C and higher at 3% accuracy 1832°F and higher at 3% accuracy
Particle velocity	5 - 1200 m/s at 2% accuracy 16.3 - 3900 ft/s at 2% accuracy
Plume intensity and peak height	2% accuracy
Plume width & position	0.1 mm accuracy (0.004 in.)
MEASUREMENT VOLUME
CCD camera field of view	400 mm (15.7 in.)
Accuraspray measurement volume	3 x 25 x 10 mm = 750 mm³ 0.12 x 0.98 x 0.39 in. = 0.046 in³
Substrate temperature pyrometer	-18 to 538°C (0 to 1000°F)
PLANT SUPPLIES
Power requirements	120 - 240 VAC, 50-60 Hz, 5 A
Air supply	1.35 to 2 bar (20-30 psi), clean dry compressed air
DIMENSIONS
Sensor head	190 x 110 x 62 mm (7.5 x 4.3 x 2.5 in.)
Controller	230 x 230 x 100 mm (9 x 9 x 3.9 in.)

Software & Connectivity

Monitor anywhere, any time

A modern web-based interface with full SQL query capability and advanced reporting lets you follow spray booth productivity and consistency from anywhere.

Explore essential thermal spray ancillary equipment—feeders, chillers, dust collectors & more. Improve spray quality, safety, and process control.

METALLIZING EQUPMENT CO.

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