With productivity improvements a constant target, long life, reliability and reduced "downtime" are key issues, oil industry components are generally exposed to many difficult wear mechanism like corrosion, erosion etc. Selecting an appropriate base material can minimize these but the environment still promotes erosion. Typically shafts, pumps, vessels are examples of this corrosion. But, with the growing technology in thermal spraying coatings, it is able to select a coating that will ensure high components protection. Coatings can be polished to provide a suitable surface to seal. Thermal spray coatings are far more cost effective and with a vast range of materials available, it is possible to increase the life of components. Advantages include :
 
Thermal Spray

  • Excellent corrosion resistance

  • Dense coatings

  • High abrasion resistance

  • Able to work in high pressure evironment

  • compressor Cylinders
   
     APPLICATIONS  
  • swivel joints
  • compressor pistons
  • turbine runners
  • Bearing seals
  • Pump impellers, sleeves, pistons, end plates, shafts, casings
  • Vessels
  • Heat exchangers
  • Tanks
  • Piston Rods
  • Compressor Pistons
  • Compressor Rotors
  • Pump Shaft, Sleeves & Plungers
  • Bearing Housing
  • Mixing Equipment - Vessels, Agitators & Blades
  • Process Vessels
  • Chrome Replacement
Oil Industry
   
     PROCESSES  
  • Wire Arc
  • Wire Flame
  • Plasma
  • HVOF
Oil Industry
   
    MATERIALS
  • Stainless Steel
  • Brass
  • Aluminium Bronze
  • Alumina - Titania composite
  • Carbides : Tungsten Carbide
  • Metals : Aluminium, Zinc